自動供粉循環(huán)系統(tǒng)

什么是自動供粉循環(huán)系統(tǒng)？

一、供粉循環(huán)系統(tǒng)是為生產車間的塑料或者粉末輸送生產而設計的，實現(xiàn)了不間斷無人化連續(xù)成型作業(yè)?？筛鶕?jù)需要改變原料品種、多顏色材料的組合使

用方式，實現(xiàn)著色工序的自動化。系統(tǒng)能夠以全自動方式再生和使用注口冷料，能夠對所有供料設備的控制，并防止了儲料倉內阻塞現(xiàn)象的發(fā)生，通過設

置中央監(jiān)控臺實現(xiàn)全自動化。

二、1.高效：自動中央供粉系統(tǒng)可實現(xiàn)將多種原料自動供給多室任意的化工加工設備使用，在這其中可包括原料的干燥處理、配色處理、以及按比例的粉

碎回收料利用，能夠實行高度的自動化控制、監(jiān)測等、并能滿足24小時不停機的生產需要。

    

  2.節(jié)能：供粉循環(huán)系統(tǒng)操作簡易，只需要少數(shù)的幾個人即可以控制整個注塑工廠的供料需求，從而減少了大量的勞動力成本。其次、減少了在注塑機旁

邊的原料帶及相應的輔助設備、提高了空間的利用率。此外、由于采用了中央供料的方式、相對應地減少了很多的單機設備，也就節(jié)省了電能及減少維護

費用。

    

  3.個性化：自動中央供粉系統(tǒng)可以做到不同的使用用戶，不同的車間特點，不同的原料使用要求。都可以依實際的需要來設計出*優(yōu)化的方案。

    

 4.現(xiàn)代化工廠形象：中央供粉系統(tǒng)將使原料及粉塵對注塑生產的污染減至*底的程度，從而可以保持潔凈的生產車間，而自動中央供粉系統(tǒng)獨特集中粉

塵回收系統(tǒng)，清理更便捷、環(huán)保效果更是達到10萬級無塵室作業(yè)要求標準，并降低噪音，*終可實現(xiàn)無人化的自動化生產車間，樹立起現(xiàn)代化工廠管理的

形象。

原料處理包括乾燥機和計量稱重機，儲料桶。通過除濕乾燥處理，滿足產品對原料的特別要求，降低產品**率，提高產品的品質，同時可以有效縮短產

品的成型周期。Raw 

終端單元中央式料斗是整個系統(tǒng)的終端設備；兩料比例閥主要配合粉碎機，滿足成形機對新料和次料混合使用的特殊要求。

自動供粉循環(huán)系統(tǒng)采用工業(yè)電

腦自動對所有機臺進行集中控制，實現(xiàn)了對所有用料單元的24小時連續(xù)供料作業(yè)。配合系統(tǒng)內各機臺的特殊功能?？梢?*實現(xiàn)原料的除濕，乾燥，輸

送，計量，混合等特殊要求。中央供料系統(tǒng)具有多種監(jiān)控及保護功能，工作**可靠，是企業(yè)實現(xiàn)無人化工廠的核心前提。

自動供粉循環(huán)系統(tǒng)控制部分主要負責接收各個工作單元發(fā)出的信號，自動供料控制箱采用西門子PLC 和人機，是系統(tǒng)**穩(wěn)定運行的前提保障。在經過運

算后發(fā)出相關指令到各個執(zhí)行單元，是整個中央供料系統(tǒng)的大腦，決定整個系統(tǒng)的穩(wěn)定與成敗。

自動供粉循環(huán)系統(tǒng)是根據(jù)客戶現(xiàn)場機臺的擺放情況和對現(xiàn)場原料的用料情況，結合特有輔機設備而設計的一種能夠實現(xiàn)集中供料，集中控制，從而

實現(xiàn)全廠無人化不間斷成形作業(yè)的整體性解決方案。

為什么選擇自動供粉循環(huán)系統(tǒng)？

可以根據(jù)需要調整不同的原料，為企業(yè)省去很多換料的麻煩。

管路不占據(jù)地面空間，為企業(yè)節(jié)省大量的有效空間。

走管和擺放美觀，可以有效改善生產車間的環(huán)境。實現(xiàn)全廠加料無人化作業(yè)，為企業(yè)節(jié)省大量人力。

極大的提高產品的品質，降低**率。

配合冷卻水循環(huán)系統(tǒng)，自動取出傳送系統(tǒng)，冷熱交換系統(tǒng)和次料回收系統(tǒng)，實現(xiàn)全廠無人化作業(yè)，企業(yè)可以節(jié)省用于空調和電燈等設備所消耗的能源。

極大的提高企業(yè)的生產效率，降低企業(yè)的生產成本

費用相對低廉，長遠看為企業(yè)節(jié)省大量資金。

實現(xiàn)封閉管路輸送原料，徹底避免對車間的噪音，粉塵，熱氣污染，是*大限度提高產品質量的*佳系統(tǒng)。

自動供粉循環(huán)系統(tǒng)動力部分主要包含真空馬達和**過濾集塵器，電子式釋壓閥和機械釋壓閥等組成，負責為整個系統(tǒng)提供充足的動力，配合系統(tǒng)完成各

項抽料工作，是整個系統(tǒng)的動力來源。

自動供粉循環(huán)系統(tǒng)輸送部分主要包括吸料盒，斷料式吸料箱，選料站，現(xiàn)場管路及二次斷料閥等組成吸料箱的功能是配合系統(tǒng)將原料從乾燥機或原料送至

吸料機，口徑依據(jù)系統(tǒng)而定。斷料式吸料箱的功能是配合系統(tǒng)進行抽料并具備清料功能，防止管路內有殘存余料存在。采用抗靜電管夾，有效消除靜電。

What is automatic powder supply circulation system?
First, the supply of powder circulation system for the production workshop of plastic or powder delivery production and design, to achieve a continuous unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.
2, 1. Efficient: automatic central feeding system can be achieved by a variety of raw materials automatically supply to the multi-room arbitrary chemical processing equipment used, which may include raw materials, drying, color processing, and the proportion of the use of recycled materials, Able to implement a high degree of automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
      2. Energy saving: The powder supply system is easy to operate, and only a few people can control the demand for the entire injection molding plant, thus reducing the large amount of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
      3. Personalization: automatic central feeding system can be done using different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.
     4. Modern factory image: the central feeding system will make raw materials and dust on the injection molding production to minimize the level of pollution, which can maintain a clean production workshop, and automatic central feeding system unique focus on dust recovery system, clean more convenient , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.

The material handling includes the dryer and the weighing machine, the storage bucket. Through the dehumidification drying process to meet the special requirements of raw materials, reduce product non-performing rate, improve product quality, and can effectively shorten the product molding cycle. Raw
Terminal unit The central hopper is the terminal equipment of the whole system. The two-way proportional valve mainly cooperates with the grinder to meet the special requirements of the mixing machine for the new material and the secondary material. Automatic supply of powder circulation system using industrial computers automatically centralized control of all machines to achieve a 24-hour continuous feeding for all materials unit. With the system within the special features of the machine. Can be the perfect realization of raw materials dehumidification, drying, transportation, measurement, mixing and other special requirements. Central feeding system has a variety of monitoring and protection functions, work safe and reliable, is the enterprise to achieve the core premise of unmanned chemical plant.
Automatic supply of powder circulation system control part is mainly responsible for receiving the signal issued by the work unit, automatic feed control box using Siemens PLC and man-machine, is the premise of safe and stable operation of the system. After the operation issued by the relevant instructions to the implementation of the unit, is the central feeding system of the brain, determine the stability of the entire system and success or failure.

Automatic supply of powder circulation system is based on the customer site machine placement and the use of raw materials on the scene of the situation, combined with a unique auxiliary equipment designed to achieve a centralized supply, centralized control, in order to achieve the whole plant unmanned Uninterrupted forming operations as a whole solution.
Features
Why choose automatic powder circulation system?

Can be adjusted according to the need for different raw materials for enterprises to save a lot of trouble.

Pipeline does not occupy the ground space for enterprises to save a lot of effective space.

Walking and placing beautiful, can effectively improve the production workshop environment. To achieve the whole plant feeding unmanned operations for enterprises to save a lot of manpower.

Greatly improve the quality of products, reduce the non-performing rate.

With the cooling water circulation system, automatic removal of transmission system, hot and cold exchange system and sub-material recovery system to achieve the whole plant unmanned operations, enterprises can save for air conditioning and lighting equipment and other energy consumption.

Greatly improve the production efficiency of enterprises, reduce production costs

The cost is relatively low, long-term view for the enterprise to save a lot of money.

To achieve closed pipeline transport of raw materials, to completely avoid the noise of the workshop, dust, hot air pollution, is to maximize the best product quality system.

Automatic power supply circulation system power part mainly includes vacuum motor and safe filter dust collector, electronic relief valve and mechanical relief valve and other components, responsible for the entire system to provide sufficient power, with the system to complete the pumping work is The power source of the entire system.

Automatic feeding system The main part of the conveying system includes suction box, broken material suction box, material selection station, field pipeline and secondary discharge valve, etc. The function of the suction box is to cooperate with the system from raw materials from the dryer or raw materials Sent to the suction machine, caliber according to the system may be. The function of the broken material suction box is to cooperate with the system and have the cleaning function, so as to prevent the residual material in the pipeline. The use of anti-static tube clip, effectively eliminate static electricity.
專業(yè)自動供粉循環(huán)系統(tǒng)設計方案Professional automatic supply of powder circulation system design